6.2L LS3 V8 · The difference

5 Errors We Caught in the Manufacturer's Manual

The manufacturer's service manual is the most authoritative document there is for an engine, which is exactly why a wrong number in one is so dangerous: nobody double-checks it. But these manuals are written, edited, and in GM's case partly scanned from older paper, and mistakes survive into the published spec sheets. A decimal lands in the wrong place. An inch column gets copy-pasted from the row above. A figure is transposed when a page is digitized.

We caught 5 of them in the 6.2L LS3 V8 specifications. None is a matter of opinion: each one is internally contradicted by GM's own metric value or by the same dimension stated elsewhere in the same document. We show you precisely what GM published, the value that is actually correct, and the arithmetic or cross-reference that proves it. Every correction cites its source and is reversible, so you can verify it yourself.

Each correction is sourced, dated, and reversible.

Engine Mechanical

Corrected

Bore

General
GM published 4.0065–4.0065 in
Corrected value 103.241–103.259 mm (4.0646–4.0653 in)

Why

GM's own metric value (103.241–103.259 mm) and the Block section's Cylinder Bore Diameter row both equal 4.0646–4.0653 in, so the published inch figure is a typo.

Source: GM SI doc 2055077, cross-checked against the same document's Block section See it in context
Corrected

Surface Flatness – Measured at Gasket Sealing Surfaces and Measured Within a 200 mm (7.87 in) Area that Includes 2 Runner Port Openings

Intake Manifold
GM published 0.118 in
Corrected value 0.3 mm (0.0118 in)

Why

0.3 mm converts to 0.0118 in, so GM's inch figure is off by a factor of ten (a misplaced decimal).

Thread Repair

Corrected

Engine Block (Left/Right Side Views) — hole 2 (M6 x 1.0)

Tap depth
GM published 0.688 in tap depth
Corrected value 15 mm (0.591 in) tap depth

Why

the 15.0 mm tap depth converts to 0.591 in; GM's inch column repeats the M8 holes' 0.688 in (a copy-paste).

Corrected

Cylinder Head (Top/End Views) — hole 1 (M8 x 1.25)

Tap depth
GM published 0.784 in tap depth
Corrected value 19 mm (0.748 in) tap depth

Why

the 19.0 mm tap depth converts to 0.748 in; GM's inch figure transposes the digits to 0.784.

Corrected

Cylinder Head (Top/End Views) — hole 4 (M6 x 1.0)

Tap depth
GM published 0.688 in tap depth
Corrected value 15 mm (0.591 in) tap depth

Why

the 15.0 mm tap depth converts to 0.591 in; GM's inch column repeats the M8 holes' 0.688 in (a copy-paste).